The hottest manufacturing industry in the Pearl Ri

One for 10 workers in the manufacturing industry of the Pearl River Delta

one for 10 workers in the manufacturing industry of the Pearl River Delta

November 9, 2012

[China paint information] you can stamping, welding, injection molding, spraying, polishing or polishing hardware. You are not willing to work without a monthly salary of 3000-4000 yuan, and are still waiting for a price or looking for a horse? However, some enterprises have "hired" robots to replace you

1 robot can replace about 10 industrial workers. In order to get rid of the shadow of "labor shortage" and avoid the rising labor costs, a trend of replacing workers by robots is emerging in the Pearl River Delta. The application of industrial robots will help upgrade the light manufacturing industry in the Pearl River Delta

however, in the field of robotics, China is still in its infancy. The development and application of technology in key parts is still difficult to match that of developed countries, and the stability is not trusted by the market. In the future, it will be difficult to "attack cities and occupy land"

robots are efficient and calm

1 robot replaces 10 workers

on the morning of November 3, I walked into the mold production workshop of Dongguan Jusheng plastic electronic products Co., Ltd. at a glance, there were only two workers fiddling with the workpieces to be processed in the huge workshop, "are there no orders, and the remaining workers are on vacation?"

R & D Engineer liuxiongfei explained that on July 3 this year, they launched a 3-meter-long intelligent precision mold flexible manufacturing production line. The production line includes a robot, seven CNC machining centers, and a track. The robot will calmly carry and place the workpiece to be processed in the machining center for automatic processing. After the workpiece is processed, it will grasp it and put it away. If the traditional production method is adopted, many enterprises need at least 10 workers to invest in the construction of 7 CNC machining centers of Jusheng company for 24-hour operation, and now only one robot is needed

Jusheng company was founded in the mid-1980s. Like many local mold manufacturing enterprises, it was a labor-intensive traditional processing enterprise until the beginning of 2008, with up to 3000 people. After starting the intelligent production line, it now has only about 1700 people

"robots can work 24 hours a day, unlike people who occasionally get tired or a little emotional. Robots can process workpieces with an accuracy of 3 to 5 microns, and the error is smaller than hair. What's more surprising is that the production line with robots is three times the capacity of ordinary workshops." The managers of Jusheng company plan to extend the intelligent production line to 10 meters

large enterprises like to "hire" robots

insiders said that as early as the 1990s, they tried to introduce robots to enterprises, and many enterprises also knew the benefits of robots, but at that time, cheap labor was available, and it was not urgent for enterprises to replace workers with robots

in recent years, the price of raw materials is rising, the rent is rising, the tax is rising, and the labor cost is also rising. Bosses, big and small, racked their brains and thought. It seems that only labor can be saved through substitutes. So more and more robots enter the manufacturing enterprises in the Pearl River Delta

large enterprises have set off a wave of "hiring" robots. In 2009, BYD spent hundreds of millions of yuan to introduce 13 ABB spraying robots, which can automatically complete the paint spraying of the whole body. The error of paint film thickness is controlled within 2 microns, and the amount of paint can be reduced by about 30%; In July last year, Foxconn Chairman Terry Gou revealed that Foxconn would increase the number of robots on the production line to complete simple and repetitive work, reaching 300000 in 2012 and 1million in 2014; Huawei, ZTE and Guangzhou Guangbao are also using industrial robots

small businesses' orders for "tasting fresh products" continue.

in Nanhai, Foshan and Shunde, some small businesses are also trying to use robots

"Lecong, a hardware store that produces furniture accessories, saved half of its workers after buying a robot a year ago." Foshan Longjia Robot Welding Technology Co., Ltd. General Manager lixinchun told

on the morning of November 5, I came to the office of Longjia robot company and saw Li Xinchun saying goodbye to a young man. Li Xinchun said that he was a small business owner who inherited his father's business in Pingzhou, Nanhai, and wanted to buy robots for production. Because orders were placed one by one, Li Xinchun said he was a little neglectful of him

the relevant person in charge of the Shenzhen Institute of advanced technology of the Chinese Academy of Sciences said that at present, a large number of labor-intensive enterprises have begun to put robots into operation. In addition to some cutting-edge technologies, a large number of welding robots, spraying robots and handling robots. In addition, assembly, cutting, polishing, gluing robots are also very common

do you know how to punch, weld, inject plastic, spray, polish or polish hardware, and you are not willing to work without a monthly salary of 3000-4000 yuan. Are you still waiting for a price or looking for a horse? However, some enterprises have "hired" robots to replace you

1 robot can replace about 10 industrial workers. In order to get rid of the shadow of "labor shortage" and avoid the rising labor costs, a trend of replacing workers by robots is emerging in the Pearl River Delta. The application of industrial robots will help upgrade the light manufacturing industry in the Pearl River Delta

however, in the field of robotics, China is still in its infancy. The development and application of technology in key parts is still difficult to match that of developed countries, and the stability is not trusted by the market. In the future, it will be difficult to "attack cities and occupy land"

robots are efficient and calm

1 robot replaces 10 workers

on the morning of November 3, I walked into the mold production workshop of Dongguan Jusheng plastic electronic products Co., Ltd. at a glance, there were only two workers fiddling with the workpieces to be processed in the huge workshop, "are there no orders, and the remaining workers are on vacation?"

R & D Engineer liuxiongfei explained that on July 3 this year, they launched a 3-meter-long intelligent precision mold flexible manufacturing production line. The production line includes a robot, seven CNC machining centers, and a track. The robot will calmly carry and place the workpiece to be processed in the machining center for automatic processing. After the workpiece is processed, it will grasp it and put it away. If the traditional production method is adopted, it requires at least 10 workers to make the seven CNC machining centers of Jusheng company operate 24 hours, and now only one robot is needed

Jusheng company was founded in the mid-1980s. Like many local mold manufacturing enterprises, it was a labor-intensive traditional processing enterprise until the beginning of 2008, with up to 3000 people. After starting the intelligent production line, it now has only about 1700 people

"robots can work 24 hours a day, unlike and can't identify people incorrectly due to mistakes. Robots can process workpieces with an accuracy of 3 to 5 microns, and the error is smaller than that of hair. What's more surprising is that the production line with robot people enabled has a capacity three times that of ordinary workshops." The managers of Jusheng company plan to extend the intelligent production line to 10 meters

large enterprises like to "hire" robots

insiders said that as early as the 1990s, they tried to introduce robots to enterprises, and many enterprises also knew the benefits of robots, but at that time, cheap labor was available, and it was not urgent for enterprises to replace workers with robots

in recent years, the price of raw materials is rising, the rent is rising, the tax is rising, and the labor cost is also rising. Bosses, big and small, racked their brains and thought. It seems that only labor can be saved by replacing other substitutes. So more and more robots enter the manufacturing enterprises in the Pearl River Delta

large enterprises have set off a wave of "hiring" robots. In 2009, BYD spent hundreds of millions of yuan to introduce 13 ABB spraying robots, which can automatically complete the paint spraying of the whole body. The error of paint film thickness is controlled within 2 microns, and the amount of paint can be reduced by about 30%; In July last year, Foxconn Chairman Terry Gou revealed that Foxconn would increase the number of robots on the production line to complete simple and repetitive work, reaching 300000 in 2012 and 1million in 2014; Huawei, ZTE and Guangzhou Guangbao are also using industrial robots

small businesses' orders for "tasting fresh products" continue.

in Nanhai, Foshan and Shunde, some small businesses are also trying to use robots

"Lecong, a hardware store that produces furniture accessories, saved half of its workers after buying a robot a year ago." Foshan Longjia Robot Welding Technology Co., Ltd. General Manager lixinchun told

on the morning of November 5, I came to the office of Longjia robot company and saw Li Xinchun saying goodbye to a young man. Li Xinchun said that he was a small business owner who inherited his father's business in Pingzhou, Nanhai, and wanted to buy robots for production. Because orders were placed one by one, Li Xinchun said he was a little neglectful of him

the relevant person in charge of the Shenzhen Institute of advanced technology of the Chinese Academy of Sciences said that at present, a large number of labor-intensive enterprises have begun to put robots into operation. In addition to some cutting-edge technologies, a large number of welding robots, spraying robots and handling robots. In addition, assembly, cutting, polishing, gluing robots are also very common

[the cake is very attractive]

the performance has doubled several times a year, and the business of customization on demand is booming

in differentiated competition with foreign companies, robot manufacturers in the Pearl River Delta have found business opportunities

how big is the robot market in China and the Pearl River Delta

no authoritative data can accurately describe this problem. Some enterprises say that there is a domestic market of 15billion US dollars; Some enterprises said that just for metal stamping, the market capacity of Foshan reached 10000 units

although there are different opinions, this does not prevent robot manufacturers from being optimistic about the future. Lixunda company introduced that the output value of the company was 10million yuan last year and will reach 60million yuan this year. It is expected to reach 150million yuan next year and 500million yuan by 2015. Longjia's target output value is 200million yuan

in foreign countries, the equipment is basically a complete set of design. However, many domestic enterprises do not like to update the whole set of equipment, because it means that the original production line has to be pushed down and the cost is too high. This has brought opportunities to the newly established robot manufacturing enterprises in the Pearl River Delta. They adopt a "step-by-step" strategy. According to the needs of customers, they carry out the research and development of automation systems for a certain part or a single link. The parts that can be operated by machines can be replaced by robots first

in addition, due to their different processes, enterprises always need to make some small modifications to robots. Foreign enterprises are rarely willing to help enterprises do this work. Robot enterprises in the Pearl River Delta have also found business opportunities here

robot manufacturing enterprises in the Pearl River Delta are also committed to "fighting for services". In order to avoid damage caused by improper operation of customers, they will equip customers with several experienced skilled workers to serve the enterprise. In order to persuade enterprises to give up the idea of importing robots from abroad, Huo Jintian often advertises himself in this way: "our after-sales service can arrive in two hours, and they need two days, and the round-trip fee should also be included."

[technology is still backward]

do not master the core technology, and it is too weak to rely on assembly alone

although the industrial robot industry continues to make progress, there is a significant gap compared with international peers

the core components rely on foreigners

due to the import of motors, drives, reducers, controllers, etc